Quick Summary:
La Maison Group specializes in 1200x2400mm big-size bespoke waterjet medallions, utilizing large-format composite marble slabs to create seamless luxury stone flooring. This grand-format custom waterjet inlay solution minimizes grout lines and preserves continuous vein patterns, providing a breathtaking architectural centerpiece for grand hotel lobbies, corporate headquarters, and prestigious villa projects.
Product Overview
Our Big-size Bespoke series represents the pinnacle of La Maison Group’s Stone Precision Processing capabilities. Cutting patterns into 1200×2400mm slabs requires specialized high-rail waterjet machinery and expert handling to prevent structural stress. This format is designed to align with modern 1200×2400mm sintered stone or marble oversized tiles, ensuring that the transition from standard flooring to the decorative medallion is flush and harmonious.
Whether it’s a complex floral arabesque or a bold geometric lattice, the large-format reduces grout lines by up to 70%, offering a cleaner, more prestigious “Museum-Grade” finish. The use of large-format slabs provides an unobstructed canvas, allowing the intrinsic, book-matched veining of materials like Calacatta Gold or Statuario to flow uninterrupted across the 2.88 square meter panel.
Product Specifications
| Feature | Technical Specification |
| Standard Dimensions | 1200 x 2400 mm (48″ x 96″) |
| Customization | Bespoke sizes up to 3200mm single span available |
| Available Materials | Statuario, Calacatta, Nero Marquina, Luxury Quartzite |
| Thickness Options | 18mm / 20mm / 12mm Ultra-thin Composite |
| Pattern Types | Continuous Floral, Geometric Lattice, Corporate Logos |
| Seamless Technology | Micro-resin bonding for invisible joints |
| Backing Support | Vacuum-Bonded Fiber-Mesh / Aluminum Honeycomb |
Key Features
Seamless Visual Continuity
The primary advantage of the 1200×2400mm format is the elimination of distracting grid lines. This allows the natural “Book-match” veining of the marble to remain the focal point, creating a fluid, uninterrupted stone tapestry that feels like a single block of art.
High-Rail Precision Cutting
Fabricating at this scale demands extreme precision. Our 5-axis high-rail waterjet systems allow us to cut intricate designs into oversized slabs without the micro-vibrations that cause edge chipping, ensuring surgical-grade inlay accuracy across the entire surface.
Engineering-Ready Calibration
Every big-size medallion is factory-calibrated to a uniform thickness. This is crucial for large-format installations where even a 1mm deviation can cause lippage. We ensure a perfectly flat, safe, and mirror-like surface for high-traffic commercial zones.
Reinforced Composite Technology
To facilitate safe transport and installation of these massive pieces, we utilize specialized vacuum-bonded composite backing systems. This technology enables us to produce large-format 1200x2400mm panels at a reduced thickness (e.g., 12mm) while significantly increasing their flexural strength and crack resistance compared to solid stone.
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Industrial Applications
Five-Star Hotel Grand Lobbies
Designed to serve as the singular “Anchor Piece” in expansive arrival halls, where a series of smaller tiles would look cluttered.
Executive Boardrooms & VIP Lounges
The 1200x2400mm format perfectly matches the scale of luxury conference tables and high-end commercial furniture, creating a balanced interior proportion.
Luxury Penthouse Entryways
A one-piece installation solution for elite residential entries, providing an immediate sense of luxury and bespoke craftsmanship the moment guests arrive.
Technical & Surface Performance
Each large-format piece undergoes a specialized Stress-Relief Calibration before cutting. Post-assembly, the entire 1200x2400mm surface is polished as a single unit to ensure 100% color and gloss consistency. We apply an industrial-grade, deep-penetrating oleophobic sealer that protects the expansive marble surface from etching and staining, making it a practical yet opulent choice for high-traffic “Showcase” areas.
Production Process
Oversized Block SourcingWe source specialized “Jumbo” blocks to ensure that the base material for your 1200x2400mm medallion is structurally sound and aesthetically superior. High-Rail Waterjet FabricationUtilizing our largest 5-axis machines, the intricate bespoke patterns are cut with a continuous path to ensure perfect alignment of the inlay components. Composite Reinforcement & Dry-LayLarge-format slabs are vacuum-bonded to their composite backing (e.g., honeycomb) to ensure stability. The complete medallion is then dry-laid for a final quality and vein-match inspection before being packed. |
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FAQ
1. Is a 1200x2400mm stone medallion difficult to install?
While it requires more labor and specialized suction-cup lifting equipment than small tiles, the installation is much faster because there are fewer pieces to align. We provide a full handling guide to your contractors.
2. Can you produce even larger sizes than 1200x2400mm?
Yes. Our machinery can handle slabs up to 3200mm. For even larger areas, we use a “Modular Seamless” system where multiple 1200x2400mm panels are joined with invisible seams.
3. How do you prevent breakage during international shipping?
Oversized panels are packed in “A-Frame” reinforced wooden crates with internal shock absorption. This is the same method used for shipping high-end glass and jumbo marble slabs.
4. Are 1200x2400mm composite medallions too heavy?
By using composite technology (e.g., aluminum honeycomb or glass composite), we can produce 1200x2400mm panels that are up to 60% lighter than solid stone, significantly reducing handling and installation weight.
5. Does the large size increase the cost significantly?
The cost per square meter is higher due to the specialized handling and the higher waste factor of jumbo slabs, but the final aesthetic value and the reduction in installation grout lines provide a much higher return on investment for luxury projects.
